NEXUS

SERVOMIX ONLY

ServoMix - LSR dosing systems of the new generation

Forget about underfilling, unstable processes during injection molding and wasted material. The new ServoMix dosing systems ensure precision, process reliability and economy in a new dimension.

MODELS FOR EVERY REQUIREMENT

ServoMix Z200
ServoMix Z200
ServoMix X200
ServoMix X200
ServoMix X20
ServoMix X20
ServoMix X1
ServoMix X1

UNIQUE WORLDWIDE: NEXUS SPLITNEX TECHNOLOGY

  • Innovative screw conveyor drive
  • Pulsation-free volume flow
  • Automatic separation of air before the process and when changing the barrel
  • Material savings when flushing (20gr instead of previously several kg )
  • Stable air-free processes, air-free parts

Splitnex technology for guaranteed air-free material flow

The Nexus Splitnex technology reliably detects air bubbles in the LSR material and removes them automatically during operation. You only need 200gr of material for washing, instead of several kilograms! This saves a lot of money and ensures high-quality and air-free parts.

– LESS INFORMATION

+ 100% AIR FREE MATERIAL FLOW

Servo pump for 70% energy savings

The servo pumps in Nexus dosing systems regulate the flow rate according to the actual requirements. Since no energy is wasted by pressure reducing valves on the mixing head, they save up to 70% in energy. The material loss due to residual quantities in the barrel amounts to less than 0.3%.

– LESS INFORMATION

+ 100% PULSATION-FREE VOLUME FLOW

Splitnex technology for guaranteed pulsation-free volume flow

The rotating conveying movement of the Splitnex technology ensures an even volume flow during elastomer injection molding. Continuously stable processes and constant product quality are the result. In conventional systems, the up-and-down piston movement causes a pulsation in the volume flow.

Bucket piston system: intermittent volume flow

Nexus Splitnex technology: uniform volume flow

– LESS INFORMATION

+ UP TO 70% ENERGY SAVINGS

Nexus ServoMix – a full dose of advantages

  • 100% air-free material flow
  • 100% pulsation-free volume flow
  • Exact mix of all components
  • 99.5% material usage
  • Transparent process data
  • Simply safe operation
  • Low maintenance, fastest cleaning & lt; 2 hours
  • Significant energy and material savings compared to conventional dosing systems

THE Servomix MODELS

ServoMix Z200 ​

  • Premium solution for 200 and 20 liter containers
  • High-end design, medical ready
  • Unique accessibility, easy barrel change
  • Shortest cleaning time

Z200 TECHNICAL DATA

  • Max. Feed rate 1000 cm³ / min (depending on viscosity) pulsation-free
  • Max. Pressure 170 bar
  • Power supply 3×340-480VAC + PE / 16A
  • Air supply 6 bar – 1000 NL / min (1/2 ”)
  • Measurement [mm] (W) 1333 (D) 1300 (H shortest) 1966 / (H highest) 2865
  • Double-sided, quick and safe drum change from a 90 ° angle
  • Barrel change within 5 minutes

THE FLAGSHIP OF NEXUS DOSING SYSTEMS

Cantilever machine concept for maximum freedom when exchanging.

Easy-to-clean surfaces for customers with special cleanliness requirements.

  • Servo-operated 2K mixing and dosing system for 200 l and 20 l drums
  • Volumetric dosing system with CLOSED LOOP mixture control (RTMR)
  • PULSATION-FREE – constant volume flow
  • Automatic level compensation
  • Lowest mixing deviation over the entire dosing cycle (+/- 0.1%)
  • Detailed quality report
  • 8 different languages ​​
  • Documentation of the mixture actually produced in microliters (A + B), addition in nanoliters
  • OPC-UA ready
  • Interface for TRUEFLOW NANO – color control
  • Interface for modular mixing head
  • Interface for calibration function
  • Automatic 0-point detection
  • Monitoring munction
  • Automatic cyclical purging function
  • User management levels

ONLY NEXUS

  • SPLITNEX technology – automatic separation of air from liquid silicone
  • Guarantees air-free liquid silicone during the entire process
  • Shortest maintenance and replacement times on the market thanks to quickly assembled construction parts
  • PURGE LOSS & REMAINING QUANTITY = TOTAL LOSS 0.1% + 0.3% = <0.5%

– LESS INFORMATION

+ MORE INFORMATION

ServoMix X200

  • For 200 and 20 liter containers
  • Highest productivity
  • Highly economical
  • Shortest cleaning time

x200 TECHNICAL DATA

  • Max. feed rate 1000 cm³ / min (depending on viscosity) pulsationfree
  • Max. pressure 170 bar
  • Power supply 3×340-480VAC + PE / 16A
  • Air supply 6 bar – 1000 NL / min (1/2 ”)
  • Dimensions [mm] (l) 1440 (d) 1230 (h shortest) 1964 / (h highest) 2540
  • Fast and safe drum change 90 ° angle on both sides.
  • Drum exchange within 5 minutes

THE MOST ECONOMICAL DOSING PUMP

THE MOST ECONOMICAL DOSING DEVICE Designed for maximum freedom when changing drums. Easy-to-clean surfaces for customers with special cleanliness requirements.

  • Servo-operated 2K mixing and dosing system for 200 l and 20 l drums
  • Volumetric dosing system with CLOSED LOOP mixture control (RTMR)
  • PULSATION-FREE – constant volume flow
  • Automatic level compensation
  • Lowest mixing deviation over the entire dosing cycle (+/- 0.1%)
  • Detailed quality report
  • 8 different languages ​​
  • Documentation of the mixture actually produced in microliters (A + B), addition in nanoliters
  • OPC-UA ready
  • Interface for TRUEFLOW NANO – color control
  • Interface for modular mixing head
  • Interface for calibration function
  • Automatic 0-point detection
  • Monitoring munction
  • Automatic cyclical purging function
  • User management levels

Only Nexus

  • SPLITNEX technology – automatic separation of air from liquid silicone
  • Guarantees air-free liquid silicone during the entire process
  • Shortest maintenance and replacement times on the market thanks to quickly assembled construction parts
  • PURGE LOSS & REMAINING QUANTITY = TOTAL LOSS 0.1% + 0.3% = <0.5%

– LESS INFORMATION

+ MORE INFORMATION

x200 TECHNICAL DATA

  • Max. feed rate 1000 cm³ / min (depending on viscosity) pulsationfree
  • Max. pressure 170 bar
  • Power supply 3×340-480VAC + PE / 16A
  • Air supply 6 bar – 1000 NL / min (1/2 ”)
  • Dimensions [mm] (l) 1440 (d) 1230 (h shortest) 1964 / (H highest) 2540
  • Fast and safe drum change 90 ° angle on both sides.
  • Drum exchange within 5 minutes

THE MOST ECONOMICAL DOSING PUMP

THE MOST ECONOMICAL DOSING DEVICE Designed for maximum freedom when changing drums. Easy-to-clean surfaces for customers with special cleanliness requirements.

  • Servo-operated 2K mixing and dosing system for 200 l and 20 l drums
  • Volumetric dosing system with CLOSED LOOP mixture control (RTMR)
  • PULSATION-FREE – constant volume flow
  • Automatic level compensation
  • Lowest mixing deviation over the entire dosing cycle (+/- 0.1%)
  • Detailed quality report
  • 8 different languages ​​
  • Documentation of the mixture actually produced in microliters (A + B), addition in nanoliters
  • OPC-UA ready
  • Interface for TRUEFLOW NANO – color control
  • Interface for modular mixing head
  • Interface for calibration function
  • Automatic 0-point detection
  • Monitoring munction
  • Automatic cyclical purging function
  • User management levels

Only Nexus

  • SPLITNEX technology – automatic separation of air from liquid silicone
  • Guaranteed air-free liquid silicone throughout the process.
  • Shortest maintenance and replacement times on the market thanks to quickly assembled construction parts.
  • FLUSHLOSS & RESIDUE = TOTAL LOSS     0,1% + 0,3% = <0,5%

ServoMix X20

  • For 20 l containers
  • Cleanroom Suitable
  • For the smallest footprints and shot weights
  • Shortest cleaning time
ServoMix X20

x20 TECHNICAL DATA

  • Max. feed rate 1000 cm³ / min (depending on viscosity) pulsationfree
  • Max. pressure 170 bar
  • Power supply 3×340-480VAC + PE / 16A
  • Air supply 6 bar – 500 NL / min (1/2 ”)
  • Dimensions von [mm] (l) 800 (d) 680 (h) 2002
  • Barrel change within 5 minutes

THE MOST COMPACT SYSTEM
FOR SMALLEST SHOT SIZES

Developed for maximum freedom during drum exchange. Easy-to-clean surfaces for customers with special purity requirements.

  • Servo-operated 2K mixing and dosing system for 200 l and 20 l drums
  • Volumetric dosing system with CLOSED LOOP mixture control (RTMR)
  • PULSATION-FREE – constant volume flow
  • Automatic level compensation
  • Lowest mixing deviation over the entire dosing cycle (+/- 0.1%)
  • Detailed quality report
  • 8 different languages ​​
  • Documentation of the mixture actually produced in microliters (A + B), addition in nanoliters
  • OPC UA ready
  • Interface for TRUEFLOW NANO color control
  • Interface for modular mixing head
  • Interface for the calibration function
  • Automatic 0-point detection
  • Monitoring function
  • Automatic cyclical rinsing function
  • User management levels

Only Nexus

  • SPLITNEX technology – automatic separation of air from liquid silicone
  • Guarantees air-free liquid silicone during the entire process
  • Shortest maintenance and replacement times on the market thanks to quickly assembled construction parts
  • PURGE LOSS & REMAINING QUANTITY = TOTAL LOSS = 1%

– LESS INFORMATION

+ MORE INFORMATION

ServoMix X1

ServoMix X1

  • Cartridge loading
  • The only system of this size with Splitnex technology
  • Highly precise, ideal for the medical field
  • Shortest cleaning time

x1 TECHNICAL DATA

  • Max. feed rate 100 cm³ / min (depending on viscosity) pulsationfree
  • Max. pressure 170 bar
  • Power supply 3×340-480VAC + PE / 12A
  • Air supply 6 bar – 300 NL / min (1/2 ”)
  • Dimensions [mm] (l) 392 (d) 520 (h) 1000

UNIQUE MACHINE DESIGNED FOR SMALLEST QUANTITIES LOADING WITH CARTRIDGES

The Nexus Splitnex technology separates the air in the cartridges. Guaranteed!

The system is designed for the fastest material change.

Easy-to-clean surfaces for customers with special cleanliness requirements.

  • Servo-operated 2K mixing and dosing system for 0.6L cartridges
  • Volumetric dosing system with CLOSED LOOP mixture control (RTMR)
  • PULSATION-FREE – constant volume flow
  • Automatic level compensation
  • Lowest mixing deviation over the entire dosing cycle (+/- 0.1%)
  • Detailed quality report
  • 8 different languages ​​
  • Documentation of the mixture actually produced in microliters (A + B), addition in nanoliters
  • OPC-UA ready
  • Interface for TRUEFLOW NANO – color regulation
  • Interface for modular mixing head
  • Interface for the calibration function
  • Automatic 0-point detection
  • Monitoring function
  • Automatic cyclical rinsing function
  • User management levels

Only Nexus

  • SPLITNEX technology – automatic separation of air from liquid silicone
  • Guarantees air-free liquid silicone during the entire process
  • Shortest maintenance and replacement times on the market thanks to quickly assembled construction parts

– LESS INFORMATION

+ MORE INFORMATION

BEST IN CLASS IN EVERY DETAIL

easy Process Data Management

on any browser-enabled device,

OPC-UA ready.

Large displays

intuitive and user-friendly

Status Light Guide

shows operating status
(Color code individually adjustable)

100 times proven system

Up to 70% energy savings, servo pumps with integrated measuring cells for reduced hose lengths and minimal material losses

Simple, fast and flexible

Fastest barrel change, cleaning <2 hours, best accessibility, minimum space requirement, with rollers

 

Fully automated barrel change

Software controls all relevant processes, simple change of containers with 2 button presses and SMART GUIDE

Save Money!

Find out how ServoMix saves your money. Request an efficency disussion.

Get Information:

Click here and the Nexus brochure comes to you.

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